External Laser Cladding Machine
If you are looking for a distributor, supplier, manufacturer of External Laser Coating Machine in Chennai, Coimbatore, Cochin, Hyderabad, Bangalore, Mumbai, Thane, Pune, Ahmedabad, New Delhi, Gurgaon. We United Spectrum company offer the best fume extraction systems in India.
External Laser Cladding Machine
United Spectrum Instruments company is the official partner of ACUNITY GmbH laser systems in India. We offer the External laser cladding or External laser coating system which refers to a process in which a laser system is used to deposit material onto the surface of a substrate from outside the substrate. This laser coating system is commonly used to add a layer of material to the surface of a component in order to improve its properties, such as wear resistance or corrosion resistance.
An external laser cladding machine is a machine specifically designed to perform the process of external laser cladding. This process involves using a laser to deposit material onto the surface of a substrate from outside the substrate. The exterior laser cladding machine typically includes several key components:
- Laser source: This is the device that generates the laser beam that is used to melt the material being deposited.
- Laser Beam delivery system: This is a set of mirrors and lenses that guide the laser beam to the surface of the substrate.
- Powder feeder: This is a device that delivers the material to be deposited to the surface of the substrate.
- Fixture jig: This is a device that holds the part in place during the cladding process.
- Control system: This is a computer-controlled system that manages the movement of the laser beam and the powder feeder, as well as the temperature and other process parameters.
- Cooling system: This is a device that cools down the substrate after the cladding process is completed.
Depending on the application and the type of material to be coated, the machine may have additional features like a robotic arm for automating the process, a chamber for vacuum or inert atmosphere, multiple laser etc.,
- Zoom processing optics and high-precision EHLA powder nozzle,
- Variation of the laser beam diameter,
- High-efficiency powder feed and powder utilisation (only a slight excess),
- Repeatability: X ± O.O2 mm, Z < ± O.O5 mm per m,
- Crash sensor for active detection and emergency stop during collisions,
- External cooling unit for laser, optics and nozzle,
- CE declaration of conformity and type plate,
- (according to Machinery Directive 2OO6/42/EG, Annex II, Part 1A),
- Operation manual hardcopy and digital,
- Location and type of media and power supply interfaces according to customer requirements,
- Data editing fast: USB, LAN
- Mass flow controller for inert gas (Ar),
- Length compensation: thermal expansion compensation system,
- Z-axis: Rack drive and linear guides, hardened steel rail ,
- X-axis: Linear unit (spindle drive) with 4 precision steel shafts, maintenance-free ,
- Linear unit (spindle drive) with 4 precision steel shafts, maintenance-free ,
- Linear axis: servo motor (B&R), maintenance-free ,
- Repeatability: X ± O.O2 mm, Z < ± O.O5 mm per m,
- Positioning accuracy: X ± O.1O mm, Z ± O.1O mm ,
- Control: B&R, offline programming possible ,
- (according to Machinery Directive 2OO6/42/EG, Annex II, Part 1A)
- Railway : Repair and cladding of wheel, axles ,
- Mining : Long-lasting corrosion protection of hydraulic components for mining. ,
- Steel production : Wear protection for highly stressed rollers in the steel industry,
- Offshore-Industry : Protection of hydraulic cylinders against wear and corrosion in maritime environments,
- Petrochemistry : Corrosion protection of heat exchanger tubes in the chemical industry. ,
Laser Cladding on Steel of thin tube,
Laser cladding on 316 stainless steel of thin tube,
Laser cladding on 316 stainless steel of thin tube,
Laser Cladding on Steel base – super hard coating,
- Laser Cladding on stainless steel base – TC4 Ti-alloy Coating,
Laser Cladding on steel base – Cu-alloy coating
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